CALL US

Tel:  419-884-0071

EMAIL US
OPENING HOURS

Mon - Fri: 6:30am - 5pm, EST

Local & Commited to Quality

As your one-stop, local source for electronic cable assemblies and wire harnesses, we do the specialized work that can’t be automated.

You can count on us for quality stock, dependable shipping, and flexibility that meets your timeline, not ours.

ISO Certifiied: 9001:2015

Our Services

  • Cable Assemblies

  • Wire Harness

  • Wire Leads

  • Hand Soldering

  • Box Builds

  • Overmolding

  • Laser Wire Stripping

  • Potting Services

Visit Us

300 South Mill Street, 
Lexington, Ohio  44904

© 2019 DECA Manufacturing, LLC

Cable Assemblies

Cable assemblies are quite similar to wire harnesses in that they are groups of wires with terminations at both ends to allow them to be connected to other electrical components within the overall system. The key difference is that cable assemblies may have a more ruggedized construction and utilize different assembly techniques because they are designed for specific environments which may have one or more special requirements regarding:

  • the size or shape

  • environmental requirements such as heat or cold tolerances

  • friction protection

  • moisture resistance

  • compression protection

 

When designing custom cables, the wires and conductors used in the assembly typically have a more heavy-duty jacketing or use a larger gauge wire to protect the conductors and meet the needs of more demanding applications. Common sheathing materials include:

  • vinyl

  • thermoplastic rubber

  • shrink wrapped thermoplastic

  • copper/tinned braid

  • foil

 

DECA manufacturing can produce the cable assemblies you need for just about any environment your parts need to function in. Our production facility can:

  • Work with a variety of wire gauges, terminals, connectors, conductors and multi-conductors

  • Support a variety of cable types – coaxial, PTFE, stranded or solid

  • Support a range of wire gauge up to 1/0 to 28 AWG

  • Overmold in-house to enclose, protect, and finish cables with strain relief

  • Hand solder with precision to IPC-620A standards

 

At DECA we offer high-speed automated cut/strip processing, terminal press crimping with magnification and crimp force monitoring.  We have a multitude of applicators and hand tools in our facility, and can do any hand assembly you may need. We can obtain specialized connectors and military spec components required for specialized cable assemblies and handle specialized layouts.

DECA has access to the materials, tools and expertise to build the customized cable assemblies your application requires. To fabricate your wire harness we need the following information:

  • prints, drawings or schematics

  • bill of materials (BOM)

  • approved vendor list (AVL)

Testing and quality control

All our products, including wire leads, are tested using the Cirris System to make sure the products function to the required level.  Learn more about our commitment to quality

Let us build your cable assemblies!

 

We have the capacity and versatility to build the cable assemblies your application requires.